KEFLEX

Custom Plastic Injection, Insert & Over Molding Services

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Custom plastic injection molded and insert molded parts can be used in a large variety of applications. Meeting ISO and aerospace specifications, our superior molding technology can be employed on miniature parts, as well as large, multi-component parts, to consistently serve the needs of diverse businesses, including maritime, automotive and communication industries.

Our plastic injection, insert and over molding services utilize a range of mold process techniques including gas-assisted, in-mold assembly (IMA), and two-shot molding. Machinery capacity ranges from 37 ton to 375 ton.  Material choices cover a wide range, from acetal and nylon to polyester and thermoplastic.

We invite you to contact Advanced Molding Technologies to inquire after our premium plastic injection, insert and over molding capabilities or any of our additional service offerings, including engineering, mold making, product development, rapid prototyping, coil winding and encapsulation.

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Plastic Injection, Insert & Over Molding Services
Plastic Injection, Insert & Over Molding Services

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Plastic Injection, Insert & Over Molding Services

Industries Focus  
Aerospace
Automotive
Building
Communication
Consumer Goods
Electrical
Electronic
Maritime
Medical
Military
Optical

Intended Application  
Electric Rotor Components
Consumer Products
Decor
Firearm Components
Hardware
Pet Products
Window Components

Industry Standards   ISO 9001:2008
International Organization for Standardization
Aerospace -  AS9100:2004  Certified

Material  
ABS
Acetal
Acrylic
Copolymer Polypropylene
HTPE/LDPE
Microcellular
Nylon
PEEK
PET
Polyarylether etherketone
Polycarbonate
Polyester
Polypropylene
Polystyrene
Polyurethane
Thermoplastic

Product Capabilities  
Large Components
Micro Parts
Miniature
Multi-Component
Small Parts

Mold Process Type  

Gas Assisted
Gas Assisted Injection Molding is a process where nitrogen gas is injected during the molding cycle, either through the sprue or directly into the mold tool.  At a controlled high pressure, this has the benefit of overcoming sink marks or introducing a cavity without the requirement of a core.
In-Mold Assembly (IMA)
Allows a metal insert to be embedded in a molded part during a single operation leading to improved product structure and increased strength.
Solid
A process to manufacture solid parts which do not have any hollow cavitites.
Two Shot
Two shot injection molding is the ability to produce complex moldings from two different polymers at the same time during one machine cycle.  This has the benefit of creating moldings with more than one color, or with different materials combined in single molding process.


Additional Services  
Engineering
Mold Making
Product Development
Coil Winding
Rapid Prototyping
Tooling
Encapsulation

Production Volume  
Specialty Production Shop
Prototype
Low Volume
Per Customer Requirements
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run

File Formats  

AutoCAD (DWG, DWZ, DXF)
Drawing Interchange Format, or Drawing Exchange Format
BMP 
Bit Mapped Graphics
GIF  
Graphics Interchange Format
IGES 
Initial Graphics Exchange Specification, ANSI file format
Inventor (IDW, IPT)
JPG or JPEG 
Joint Photographic Experts Group
PDES 
Product Data Exchange using STEP, Standard for the Exchange of Product Model Data.
PDF 
Portable document format
Pro-E or Pro/Engineer (DRW, PRT, XPR)

SolidWorks (SLDPRT, SLDDRW, SLDDRT) 
STEP Standard for the Exchange of Product Model Data


 

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